FACILITY DESIGN and PLANNING

AIM

The purpose of this course is to make an introduction to planning and design of manufacturing facilities from an industrial engineering point of view.

CONTENT

This course contains; Introduction to Facilities Planning ,Product, Process and Schedule Design,Plant Layout: Types of Layouts ,Flow Patterns,Quantitative Flow Analysis, Block Layout ,Systematic Layout Planning,Machine Sequencing,Space Requirements,Assembly Line Balancing ,Plant Location,Location Analysis, Location Allocation Models ,Storage and Warehousing,Article Presentations I ,Article Presentations II.

1. 1

   Explain and apply the basic concepts of designing a new plant.

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Homework, Quiz

2. 2

   Solves assembly systems and assembly line balancing problems.

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Homework, Quiz

3. 3

   Calculate machine requirements for a desired production rate

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Homework, Quiz

4. 4

   Design production cells using clustering approaches based on process similarities

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Homework, Quiz

5. 5

   Formulate and solve facility location models.

   Taught by: Problem Solving Method, Question - Answer Technique, Lecture Method · Assessed by: Traditional Written Exam, Homework, Quiz

6. 6

   Having knowledge about real-life facility design and planning problems

   Taught by: Case Study Method, Self Study Method, Question - Answer Technique · Assessed by: Project Task

WEEKLY PLAN

1. WEEK 1

   Introduction to Facilities Planning

   Preparation: Lecture Notes

2. WEEK 2

   Product, Process and Schedule Design

   Preparation: Lecture Notes

3. WEEK 3

   Plant Layout: Types of Layouts

   Preparation: Lecture Notes

4. WEEK 4

   Flow Patterns

   Preparation: Lecture Notes

5. WEEK 5

   Quantitative Flow Analysis, Block Layout

   Preparation: Lecture Notes

6. WEEK 6

   Systematic Layout Planning

   Preparation: Lecture Notes

7. WEEK 7

   Machine Sequencing

   Preparation: Lecture Notes

8. WEEK 8

   Space Requirements

   Preparation: Lecture Notes

9. WEEK 9

   Assembly Line Balancing

   Preparation: Lecture Notes

10. WEEK 10

    Plant Location

    Preparation: Lecture Notes

11. WEEK 11

    Location Analysis, Location Allocation Models

    Preparation: Lecture Notes

12. WEEK 12

    Storage and Warehousing

    Preparation: Lecture Notes

13. WEEK 13

    Article Presentations I

14. WEEK 14

    Article Presentations II

ASSESSMENT

• Rate of Midterm Exam to Success30%
• Rate of Final Exam to Success70%

WORKLOAD

READING

• J. A. Tompkins, J. A. White, Y.A. Bozer, and J. M. A. Tanchoco, “Facilities Planning'', 4th ed., John Wiley & Sons, Inc., (2010). ISBN 978-0470444047."

TEACHING STAFF

• Assoc.Prof. Melis Almula KARADAYICOORDINATOR
• Assist.Prof. Rüçhan Melisa DENİZ ÖZGEN
• Assoc.Prof. Melis Almula KARADAYI